Predictive Maintenance
Flag bearing wear, misalignment and load anomalies weeks before failure with emissivity-corrected thermography.
// INFRARED INTELLIGENCE — LIVE
See the heat.
Stop the failure.
Continuous infrared monitoring and predictive thermal analytics for industrial plants — radiometric-grade data, watched around the clock.
- ±0.02 °CRESOLUTION
- 24/7MONITORING
- 500+SENSORS DEPLOYED
// CAPABILITIES
What the sensors see
Real-Time Thermal Analytics
Stream live heat maps from every asset — ML models rank deviations by criticality within seconds.
Automated Reporting
Inspection reports, compliance archives and alert summaries generated automatically. Audit-ready, zero manual work.
// PROCESS
From capture to work order
- 01sensors
Capture
Fixed IR sensors and handheld scans map surface temperatures across your entire operation.
- 02query_stats
Analyze
Thermal models baseline each asset and flag abnormal heat signatures in real time.
- 03notifications_active
Act
Priority-ranked alerts route work orders straight to your CMMS — before failure occurs.
// FIELD REPORTS
Trusted on the plant floor
“Thermal Insight caught a gearbox hot spot three weeks before it could have shut our line down. It paid for itself in one incident.”
MO
M. OkonkwoMaintenance Lead, Nordvale Steel
“Unplanned downtime dropped 38% in the first year. The heat maps alone changed how we plan inspections.”
RD
R. DelgadoPlant Manager, Cascade Foods
“We were live in 48 hours. Within a week it found a phase imbalance nobody suspected.”
AL
A. LindqvistReliability Engineer, Vertex Power
// PLANS
Calibrated to your operation
Scan
$290 /mo
- 5 monitored assets
- Live heat maps
- Email alerts
- 30-day history
Insight
$790 /mo
- 25 monitored assets
- Predictive ML alerts
- CMMS integration
- Automated reports
- Unlimited history
Enterprise
Custom
- Unlimited assets
- On-prem deployment
- REST API access
- 99.9% uptime SLA
// FAQ
Calibration notes
How accurate are the readings?expand_more
±0.02 °C with per-sensor radiometric calibration. Drift is auto-corrected against black-body references every 24 hours.
Does it integrate with our CMMS?expand_more
Yes. Native connectors for major CMMS platforms, plus a REST API and webhook alerts for custom pipelines.
How long does deployment take?expand_more
Most plants go live within 48 hours. Sensors mount on standard brackets or tripods, and calibration is automatic.
See what your plant is hiding
Get a live demo feed from a working installation — no hardware required.